DIY Star Wars Costumes


We had the opportunity to go to Comic-con this year and of course, we had to make our Star Wars cosplay for it! We’ll try to write instructions on how we made these costumes as best as possible as we didn’t document the process by photos.


Ewok Hood:

  • Cut hood and ear pieces. Pin and sew together.
  • Cut face opening – raw fabric edges make a nice touch for this costume
  • Hand stitch black embroidery thread to front of hood

Ewok Staff:

  • We had this bamboo stick
  • Covered one end with duct tape and hot glued twine around it
  • Blade is made from an old foam floor mat



Princess Leia Dress:

  • Sewed her dress (using an existing shirt as a template)
  • Added elastic gold trim around waist

Hair Buns:

  • Cover a basic plastic headband with brown felt
  • To start the buns, cut some circular cardboard pieces and glue them to the sides of the headband
  • Using brown yarn, make 2 very long braids.
  • Hot glue one end of braid to the center of the circular cardboard. Gradually glue and wrap around until you’ve reached the outer edge of the cardboard.






Luke Skywalker Costume:

Shirt is a large rectangle, folded in half with slits cut in the sides to insert a belt.

Green part that covers hat is foam covered with duct tape.



R2D2 Costume:


Used a basic white tank top.

Sew a strip/tube of blue fabric (I used part of an old shirt) to skirt as follows.


Attach the other end of the blue fabric to the tank top.


This is how it looks when sewing is complete.


Added a pocket in the back to hold my phone and wallet!


The details are made from fabric cut and glued to outfit. Also used permanent marker to draw in black lines.

We made 2 different head pieces. The larger one was made from a large plastic bowl. Thought it might be hard to walk around Comic-con with this so we made the smaller one from an old baseball cap. Used a headlight and draped fabric over it. Then glued on the additional blue/red pieces of fabric.


“Obi-Wan, you’re my only hope.”

Hope this helps and inspires you to make some fun Star Wars costumes for you and your littles.

Planning a Star Wars Party? Check out this post for some fun ideas.




See the video on how we made this giant AT AT head from start to finish:


Star Wars Party Ideas for Boys + Girls

This year BOTH of our kids wanted Star Wars birthday parties. Here are some ideas on how we made it happen for them…


We made the Ewok hood and staff for Zander. He wore his Chewbacca jammies with it, which worked perfectly.


We made Zoey’s Princess Leia dress and hair buns and painted her water gun blaster black.



Made these simple light saber napkins using a printable found online.


Created some signs for food/utensils.


Found some hexagon crackers to use for Tie Fighters. Used cream cheese to ‘glue’ it all together.






Made these cupcake toppers square because they are much easier to cut than circular ones!


For Zoey, we made Princess Leia cupcakes. These were incredibly easy to make!


  1. Frost entire cupcake with white frosting
  2. Create hair using chocolate frosting. I put some in a ziplock bag, cut a small hole in the corner and squeezed the frosting out of the hole.
  3. Eyes are mini chocolate chips
  4. Mouth is heart shaped sprinkles
  5. To add Oreo hair buns, insert a toothpick into the center of the cookie, then insert the opposite side of the toothpick into the cupcake.


For Zander, we made made light saber cupcakes. Again, easy and self explanatory.


Hung up some Death Star beach balls and toy Tie Fighters for decor.



Made a giant AT AT head out of cardboard. When attached to our grey play structure it looks like a giant AT AT in our backyard! Check out the video on how it was made.


Darth Vader made a special appearance and had some fun of his own.

star_wars_party_16 star_wars_party_15 star_wars_party_14


We had the fun opportunity to go to Comic-Con this year and these were our cosplay costumes. Check out the tutorials.


Check out our YouTube page to see this AT AT head being made from start to finish.



Made this cardboard X-Wing fighter for Zander, also. See the post here.

Girly_SW_Shirts Girly_SW_Shirts_2

Converted some boys Star Wars shirts to girls for Zoey. See how to make them here.

Hope this gave you some great ideas for you Star Wars party. Would love you hear from you and see your own creations!

DIY Cardboard Star Wars X-Wing Fighter

Here’s a fun cardboard creation for your Star Wars loving kids OR I’m sure it can be scaled up for adults, too 🙂


Only 3 items needed to make this sweet spacecraft:

  • Cardboard
  • Tape
  • Shoe String


A closeup of how the wings are attached.


View from the back. Note, the strings on the back are attached to the wings to help them stay up. May work better if attached to the middle of the wing. You’ll have to test and redesign as needed.


This little pilot is ready for battle.


Hope this inspires you to make something from nothing, PLAY more and CREATE more!


DIY Star Wars AT-AT

Our son loves Star Wars and he wanted a SIxTH (6th) birthday party. We had everything planned from Empire decorations, DeathStar inflatables, hanging Tie Fighters to a guest appearance from the Sith Lord himself, Darth Vader. But we wanted a memorable centerpiece  for the party. So we set out to make a giant AT-AT head to add to our existing gray treehouse. The build was fun and it was awesome seeing our son’s face as well as the guests’ amazement walking into our yard seeing this giant AT-AT greeting you. All that was missing was a circling snow speeder.

See it come together from start to finish…